Posts Tagged ‘Makerbot’

A Proper Multi-Color Print

Sunday, October 16th, 2011

I’ve played around with printing multiple colors using a single extruder, but by and large all the multi-color action was restricted to a single layer. There’s a good reason for this: every color change takes time, and having 2 or more colors run throughout the part would require a color change ON EVERY LAYER.

But I had to try. I had a great idea: a fairly understated bottle opener with different color text embedded on each side. To the uninitiated it’s a neat little thing, but to people who know 3D printing its a: “wait, what? how did you do that?”

Well, here’s “how I did that.” It took a LOT of time. I didn’t call it “The Saturday Killer” for nothing.
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Three-Color 3D Print

Friday, September 30th, 2011

I’ve been making bottle openers for friends, and I recently struck upon the perfect design for my friend Matt. For some reason, he still pines for a hockey team that left our home state in 1997 (THEN won the Stanley Cup.) His opener got a Whalers Logo:

Up to this point, all my openers have been single color. But combine the fact that I’m jealous of the new dual extruder with the fact that Matt was my Best Man, and I decided that this time I would go the extra mile.

The procedure was straight-forward, and a huge pain in the butt:

  • First I printed a blank opener in the base color
  • Then I adjusted the Z-Height of the Thingomatic by 5.76mm (the height of the opener base)
  • When I switched the color to blue and printed the tail, the printer deposited the plastic on the white base as if it were the build platform
  • After switching colors AGAIN, I printed the W and the opener was done

This was a fairly simple multi-color design, but by breaking up the model ahead of time, this technique could be used for any part.

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Making a Custom Bottle Opener

Saturday, September 3rd, 2011

I recently posted an improved bottle opener design to Thingiverse. Unlike the mighty bottle opener, this is one that I’m proud to give out, and people are happy to receive.

Because I did the model in OpenSCAD, it turns out to be really easy to create personal, one-of-a-kind gifts for my friends. In this post I’ll go through the steps I took to make an opener for my friend deWit. He skis, and he’s pretty good:

Ok, maybe he’s really good. Anyway, this has been my favorite skiing picture since it was taken a few years back. I thought it might be nice to capture some of this awesomeness in opener form.
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3D Printing Home Improvement

Monday, August 29th, 2011

I’ve lived in my house for 2 years now. 2 weeks after we moved in, someone who shall remain nameless turned our 2 bathroom house into a 1.5 bath.

They were cleaning the bathroom (that’s how you know it wasn’t me.) While leaning on the D-Shaped shower curtain rod for support, the whole thing came down. Come to find out the support brackets were woefully inadequate.

“I should really do something about that…” but we only really NEEDED one shower, and you can’t buy the brackets separately, so I did nothing. I wasn’t going to spend $100 for a shower we’d never use.
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When a Maker Gets Married

Monday, August 15th, 2011


I got married a couple of weeks ago. We did all the planning / decoration ourselves. By we, or course, I mean my wife. One of the things she wanted to do was have paper lanterns suspended above the tables.

The initial plan was to use throwies, but I felt they wouldn’t give as much light as a commercial 3 LED solution. This led me to a fun, albeit time consuming project.
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Mighty Bottle Opener

Friday, June 17th, 2011

I’ve been wanting something printable that I could carry around with me, especially after this Colbert Report thing. I finally settled on designing a bottle opener: something I could show off.

Mighty Opener

There’s already a bottle opener you can print, and it works really really well. Unfortunately it’s the size of a small moon, so you can’t really carry it with you everywhere. The reason it’s so big is because it uses a penny to bear the load. You need to have something metal to save the plastic, and a coin is an ingenious, albeit large, solution.

To make the opener smaller the coin would have to go. Using a bottle cap came to me almost immediately, but finding the correct implementation took some time. The Coin-Op uses the coin to support the full load, and initially that’s what I tried to do with a folded over cap. Things improved greatly when I discovered that ABS is strong enough to lift a cap, it just needs a protective layer to keep it from being chewed up.

And thus the Mighty Bottle Opener was born! As you can see, naming things is not my forte. I was looking for something that would encompass everything great about this new opener I designed: It’s smaller, lighter, key-chainable, yet still really strong.
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SketchUp to STL Plugin with No Dialogs

Tuesday, June 14th, 2011


When designing parts for the Makerbot my tool of choice is Google SketchUp. I’m able to do this easily (and for free) due to the work of Nathan Bromham and Konrad Shroeder. Their skp_to_dxf plugin quickly exports my model into stl format, which can then be read by ReplicatorG.

One minor annoyance though. Every time I run the plugin I need to specify “Millimeters” and “STL”. I’ve been revising a lot of models lately; trying things out then checking the resulting tool path in skeinforge. Somewhere around the 20th time specifying the SAME THING, I decided to go into the plug-in code and just hard-set my options.

The result is my variant of the plugin, which I’ve labeled skp_to_Custom. I did almost nothing. I commented out the dialog code and instead included a section at the beginning of the code where you can hard-set your options. That’s it. But MAN has it saved me some aggravation.

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A Robot that makes things!

Wednesday, June 24th, 2009

There was an immense amount of work that went into getting to this point, and I can only stake claim to a tiny portion of it. It was really cool to see our Makerbot throwing down the plastic… on the 20-30th try.

There were two main wrinkles. One we fixed, the other we lived with.

  • Getting the plastic to stick to the foam-core was hit or miss.  Covering the foam-core with double-sided tape created a much better surface.  We printed out 4 sets of tweezers without replacing the tape!
  • The issue we lived with was the extruder.  It’s not quite gripping the welding rod correctly yet, so we had to apply downward pressure manually. not that big of a deal for a 9 minute print, but it needs to be fixed before we print 4 shot-glasses on the same raft.  Man, if only most of us were members of a kickass hackerspace with access to machine tools.  Oh wait… we are.  Cool!

The other area just begging for improvement is the temperature control. Because the makerbot is using simple on-off control, we’re getting temperature swings of +/- 10 °C. The plan is to put in some data logging to see how bad the problem is, then implement progressively more complicated control strategies until we’re happy with it.

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